Flex & Rigid-Flex PCBs

Flexible PCB and Rigid-Flex PCB

Flexible printed circuit boards, also known as Flexible PCBs or Flex PCBs, get their name from their ability to be constructed in such a manner that they fit into the electronic device or product rather than requiring the device to adjust to the circuit board. These flex boards have distinctively patterned printed circuitry and component layouts, all supported by a flexible base material.

Flexible PCB

Rigid-flex PCBs are circuit boards that feature both rigid and flexible parts, making them ideal for a variety of applications. A typical rigid-flex PCB circuit includes two or more conductive layers, which can consist of either flexible or rigid insulation material between each layer. The outer layers may have exposed pads or covers. Conductors are present on the rigid layers, while plated through-holes can be found in both the rigid and flexible layers.

Rigid-Flex PCB

Advantages of Flexible PCBs and Rigid-Flex PCBs

Flexible PCBs and Rigid-Flex PCBs, despite their higher initial design and production costs, offer several key advantages that make them invaluable in various applications.

• Flexible PCBs

1. Space Efficiency:Requires only about 10% of the space and weight of a conventional circuit board, providing greater installation and packaging flexibility.Reduced size allows for fitting more components into a smaller space, potentially lowering overall system costs.
2. Reliability:Fewer interconnects, contact crimps, connectors, and solder joints reduce potential failure points, enhancing overall reliability and reducing maintenance needs.
3. Enhanced Capabilities:Compatible with virtually any type of connector or component, including ZIP connectors.Performs extremely well in extreme temperatures and offers superior resistance to radiation and chemicals.
4. Cost Savings:Reduced material and packaging demands.Lower parts replacement costs and fewer assembly errors, potentially minimizing the need for repairs.

• Rigid-Flex PCBs

1. Robust Performance:Combines rigid and flexible sections, making them suitable for diverse application needs.Performs reliably in harsh environments, particularly those with extreme heat.
2. Ease of Testing:Easy to test, enhancing suitability for prototyping.

Common Applications

Both Flexible PCBs and Rigid-Flex PCBs are ideally suited for a wide range of industries, including:

• Military
• Transportation
• Medical
• Consumer Electronics
• Automotive
• Aerospace
• Communications
• Industrial

Flex & Rigid-Flex PCBs Manufacturing Capabilities

PCBX specializes in the manufacture and assembly of flexible and rigid-flex PCBs, which are especially designed for medical devices, telecommunications equipment, and a variety of industrial applications. Our custom PCB manufacturing capabilities enable us to design and produce high-performance Flex and Rigid-Flex PCBs that meet your distinct requirements. Additionally, we collaborate with you to develop custom Flex and Rigid-Flex PCB prototypes, enhancing your chances of a successful project. For a detailed overview of our capabilities, please refer to the following table.

How to Get Flex & Rigid-Flex PCBs Fabrication Price?

To get a price quote for the fabrication of Flex and Rigid-Flex PCBs, follow these steps:

1. Submit Your Design Files: Send us your Flex and Rigid-Flex PCB design files in Gerber format, which is preferred.
2. Include Requirements: Along with your design files, include any specific requirements using our Advanced PCB order system.
3. Receive a Quote: We’ll quickly provide a cost estimate for your PCB project.
4. Guidance for Order Placement: We will guide you through the order placement process.

Feel free to contact us anytime if you need more information regarding the production of Flex and Rigid-Flex PCBs.