PCBA Order Checklist
Files
- An all-inclusive and standardized BOM (Bill of Materials) is needed, which contains original material numbers (that can be traced when specification sheets are required) and coordinate files.
- Gerber files must meet particular requirements.
- PCB overlay shall be definite and not ambiguous, with separate polarity marks (as indicated in the overlay layer of the PCB gerber file).
- Explicit needs should be stated, like component height and angle or whether they need to be shortened, among other things.
- Complete standard designs must be provided for any needs pertaining to the process of mechanical parts or wire harnesses, if applicable.
- Other documents that are mandatory should follow the given information.
Standards
- Verify assembly standards, taking into account any applicable IPC class requirements.
- The criteria for assembly must specify if it is lead-free, RoHS compliant, etc.
- Check whether a particular degree of cleanliness calls for a particular assembly and cleaning procedure.
- Any further unique criteria or specifications supplied by the customer.
Materials
- Check if the PCB panelization is reasonable and confirm if any part of the board extends outward and measures to ensure proper dimensioning for production (MIN: 50 L * 50 W, MAX: 610 L * 510 W).
- There will be a need to use small package components such as 01005/0201/0402/0603.
- Assure that specification sheets are available for key components to ascertain their polarity, production conditions, moisture sensitivity level, reflow temperature standards etc.
- Bulk materials need to be protected well so as not to deform or get damaged during transportation.
- In case of small batch orders, the tape and reel should be at least up to 20 cm of material.
Production
- Determine if conformal coating or potting is required.
- Ascertain whether testing or programming is needed.
- Verify if cleaning is necessary.
- Check if laser marking or barcoding is required.
- Determine the need for assembly or aging test.
Fixtures
- Depaneling Fixtures: Stamp-hole connected (No fixtures are needed for panelization).
- SMT Fixtures: Flexible boards, rigid-flex boards, with thickness less than 0.8 mm. Materials that extend beyond board edge need to be SMT production . Inadequate sizes of boards which fail to meet equipment production standards. PCBs in irregular shapes without process edges or its components within 3 mm of the board edge. For larger-sized single boards that require the PCB to remain unwarped.
- Test Fixtures: Required for testing (customer-supplied).
- Press-Fit Fixtures: For materials requiring press-fitting in the BOM.
- Wave Soldering Fixtures: For plug-in components in the BOM exceeding 100 pcs.
- Assembly Fixtures: Facilitate product assembly, material forming, potting, etc.
- Conformal Coating Fixtures: For spraying conformal coatings.
- Hand Soldering Fixtures: For materials with special angles and heights that require fixture positioning assistance
- Programming Fixtures: For materials needs programming (customer-supplied).
- Other Fixtures: For other special requirements, fixture assistance needs.
Packaging
- Standard packaging includes anti-static foam and anti-static bubble bags.
- Whether custom packaging materials or trays are needed.
- Are anti-static bags or vacuum packing mandatory?
- Whether single board shipment is necessary.